Friday, 20 June 2025

Build Your Own Mini Drone Testing Rig with 3D Printing



Build a 3D Printed Mini Drone Testing Stand



If you have ever rushed to catch a crashing drone during indoor tests, this one's for you. In this guide, you will learn how to build a Build a 3D Printed Mini Drone Testing Stand, based on the Open Gimbal concept, that keeps your mini drones secure while you test. No more unexpected takeoffs or crash landings.

Why Build a Testing Rig?

  • Prevent crashes and protect props and motors
  • Fine-tune flight behavior in a controlled environment
  • Save money, commercial rigs cost thousands; this one uses only ~$50 in parts
3D-Printed-Parts-Drone-Testing-Rigs

Parts You will Need

3D Printed Components:

  • Base, mid‑rings (A&B), outer ring, connectors, drone holder

Mechanical Hardware:

  • 603zz bearings ×4

  • 606zz bearing ×1

  • M6 bolt (50 mm)

  • M6 nuts & washers

  • M3 bolts (30 mm), nuts & washers

Tools:

  • Screwdriver, Allen key, mini pliers

How It Works

  1. Base + outer ring are connected via M6 bolt for stability.

  2. Mid-rings snap into the outer ring—with or without light sanding—and rotate smoothly.

  3. Bearings + M3 bolts hold the mid-rings securely.

  4. Drone holder with spacers attaches so your mini-drone can be mounted safely

Final-Assembly-with-Drone


Assembly Steps

  1. Connect base + outer ring using M6 bolt and washers.
  2. Insert bearings into outer ring’s edges.
  3. Attach mid-rings to outer ring with M3 bolts and nuts (add washers to space parts).
  4. Install drone holder, using bearings and bolts, adjust bolt lengths to avoid hitting props.
  5. Mount your drone using Velcro or ties—and you’re ready to test

Testing and Tuning

  • Mount the drone and spin props at low throttle to check smooth rotation.

  • Use the rig to fine-tune flight controls like PID values, free from external influences like wind.

  • Test motor/prop combos safely, listening for unusual vibration.

  • Diagnose issues by checking clearance and tightening bolts if behavior is erratic

3D models and assembly guides are all open-source and available in the tutorial 

Recommended 3D print settings

  • Layer height: 0.2 mm
  • Infill: 20–30%
  • Supports for overhangs
  • Specific orientation files included

You are building a compact, DIY Drone Test Rig that holds your drone securely while allowing free movement on all axes. this project is perfect for safely fine-tuning flight parameters, checking motor thrust, and running diagnostics, without the risk of costly crashes or needing expensive gear.

Ready to get started? Head over to the full tutorial, grab the 3D-print files, and tell us how your test rig turns out.

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